At Labtech Engineering, we are proud to unveil our newly developed Five-Layer Cast Film Lamination Line (Type LCCR-1000-C) featuring cutting-edge technology that delivers superior lamination quality and production efficiency. This custom-built machine is designed to handle complex lamination processes with precision, including potential applications for bulletproof materials.

Key Features:

• C-Type Chill Roll Stack: Equipped with 3 rolls, each 1000 mm wide. The front and middle rolls are 400 mm in diameter, while the rear roll is 250 mm. Hydraulic nip gap adjustment ensures flexibility and precision.

• Advanced Extruder: The 60 mm single-screw extruder with a 30 L/D ratio delivers up to 140 RPM screw speed, powered by a 50 kW vector motor drive. The high-heat version operates at temperatures up to 450°C for optimal resin processing. Equipped with a hydraulic screen changer, pressure transducer, and melt sensor for seamless resin flow control.
• Substrate Unwinders: Our system includes four unwinders—three at the front and rear of the roll stack, and one positioned above the platform for seamless material feed, ensuring high-quality lamination up to 5 layers.

Enhanced Laminating Process:
The machine’s C-type rolling stack with 700 mm wide coat hanger die and integrated oil tempering system ensures excellent heat conductivity, allowing for higher line speeds and consistent film quality.

High-Tech Controls:
Our centralized control panel features a user-friendly 10.4-inch touchscreen interface powered by a high-capacity PLC, allowing real-time monitoring and precise adjustments of all processing parameters.

Additional Features:

• Automatic Tensioning System: Maintains consistent tension throughout the production line.
• Edge-Cutting System: Rotary knives and edge trim cassette wind-up system ensure clean film edges and efficient waste handling.
• Infrared Heaters: Both vertical and horizontal IR heaters are integrated for uniform heat distribution across the lamination process.
• Hydraulic Screen Changer: Allows continuous filtration of the extruded melt without fluctuation of extrusion pressure and hydraulic piston will insert the new screen and at the same time push out the old screen

 

Technical Highlights:

• Roll Width: 1000 mm
• Max Film Width: 900 mm
• Max Die Width: 1000 mm
• Take-Off Speed: 0.5 – 40 m/min
• Winding System: Capable of winding up to 500 mm diameter film rolls with air shaft winder driven by a servo motor.

This innovation sets a new benchmark for precision, durability, and versatility in lamination. Our advanced control systems and high-performance features ensure that this equipment can handle the most demanding production requirements.