labtech Engineering - New High-Speed 3D Filament extrusion Line

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New High-Speed 3D Filament Extrusion Line

Redesigned High-Speed 3D Filament Extrusion Line

Our newly revamped High-Speed 3D Filament Extrusion Line boasts cutting-edge components that enable a maximum line speed of 130 m/min, accommodating a wide range of resin types including PLA, PETG, TPU, ABS, PA, TPE, and carbon fiber composite. With filament diameters of 1.75 mm and 2.85 mm (custom diameters available on request), it caters to all printer brands, ensuring compatibility across the board.
 
Designed for seamless operation, this extrusion line is engineered to run continuously, delivering optimal returns on your investment. At its core is our 40 mm Single-Screw Extruder, which can be optionally equipped with a drying hopper and autoload system. Despite its high performance, the line maintains a compact footprint, measuring just 10.5 meters in total length.
 
A standout feature of our extrusion line is its innovative design for heating and cooling, achieved through a shortened heating and cooling bath featuring three independent water chambers. This design allows the filament to pass through in a zigzag pattern, ensuring precise calibration, heating, and cooling.
 
Safety is paramount, and our extrusion line meets CE safety regulations as well as global safety standards. The horizontal filament accumulator can store up to 200 meters of filament, providing ample time for operators to change spools on the winder without interruption.
 
Finally, our extrusion line is equipped with a state-of-the-art single-station filament winder featuring a new lay-on system. This system ensures the filament is evenly wound onto the spool, resulting in high-quality, consistent output.
 
Experience unmatched efficiency, precision, and safety with our High-Speed 3D Filament Extrusion Line – the ultimate solution for filament production.
 

TECHNICAL DATA FOR 3D FILAMENT EXTRUSION LINE

40 MM SINGLE-SCREW EXTRUDER TYPE LE40-30/C

Screw Diameter

40 mm

Standard Screw L/D Ratio (others on request)

30

Motor Power

15 kW

Motor Power for Vector Drive

22 kW

Screw Speed Range

0 to 200 RPM

Number of Heating Zones on the Barrel

4

Maximum Barrel Temperature

300°C (optional 400°C and 450°C)

Temperature Controllers on Panel

4+2 for Die Adaptor

Forced Air Cooling on all Heating Zones

YES

Total Heating Power

8.2 kW

Maximum Output of Extruder (LDPE)

45 kg/hr

TRIPLE CHAMBER WATER BATH TYPE LTCW-150

Water Bath Material

Stainless Steel

Water Bath Length

3.5 meters

Chamber Section Length

3.0 meters

Water Bath Capacity

58 L per Chamber Section

ROLLER HAUL-OFF UNIT TYPE LCAT-130

Rubber Roller Diameter

100 mm

Rubber Roller Width

80 mm

Maximum Operating Speed

130 m/min

SINGLE-STATION WIND-UP UNIT TYPE LWU-130

Spool Type

RS 200

RS 300 (Option)

RS 350 (Option)

Spool Diameter

200 mm

300 mm

350 mm

Spool Width

45 mm

65 mm

90 mm

90 mm

Motor Drive

0.75 kW

Maximum Operating Speed

130 m/min

NOTE:  Filament Output (kg/hr) depends on the Material, Filament Diameter (mm) and Line Speed (m/min), e.g., for PLA/ABS, Ø1.75 mm at 130 m/min: 19/23 kg/hr and Ø2.85 mm at 60 m/min: 23/28 kg/hr.

High Speed 3D Filament Extrusion Line